Manufacturing

Rotating shifts, without the quick returns.

Earlies, lates and nights keep the line running. When overtime and cover are added, tiredness shows up as mistakes, near misses and disruption.

Where it goes wrong

  • Overtime to cover absence, added at short notice
  • Earlies straight after lates
  • Runs of nights on continental patterns
  • Long runs of days in busy periods

How RosterWise helps

  • See every quick return, including overtime you add to the roster
  • Spot runs of nights and long runs of working days
  • Compare teams and sites with the same checks
  • Keep a record of what you changed and why

Accidents and injuries are more likely on night shifts, after a run of shifts and when shifts are long. Source: HSE

An example

A shift RosterWise would flag

Watch

Operator 3381, Thursday into Friday. A late shift ends at 22:00. The operator then covers a colleague’s early at 06:00. That leaves 8 hours between shifts, under the 11-hour reference.

Short turnaround: Schedule Risk 25 out of 100. Synthetic example, assuming earlier shifts are in the roster.

See a flagged shift in the product →

Your responsibilities

The rules that apply

Main rules on working time and fatigue for Manufacturing
RuleWhat it coversRegulator
Health and Safety at Work etc. Act 1974, section 2General duty to protect employees’ health and safety, including from fatigueHSE
Management of Health and Safety at Work Regulations 1999, regulation 3Assess risks, including fatigue, and record significant findingsHSE
Working Time Regulations 1998Rest, night work and the 48-hour average weekHSE and local authorities

What RosterWise doesn’t check. RosterWise checks working patterns. It doesn’t replace your risk assessment.

Compliance and your responsibilities →

Talk to us about your rosters.

Tell us how your teams are rostered. We’ll be straight about whether RosterWise can help.